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Powder Material Handling Accessories

Dynemix India Bulk Bag Unloading Systems, also known as Bulk Bag Dischargers, are specifically designed to provide an easy, clean and economical way to discharge the entire contents of bulk and semi-bulk bags, especially when the material is less than free-flowing. Our massage paddles have a proprietary design to discharge the contents of the bag dust free into your process, to a Pneumatic Conveying System, Flexible Screw Conveyor or an Aero-Mechanical Conveyor.

Features:

  • Heavy Duty Welded Tubular Frame Construction
  • Lift Off Guards protecting plant personnel
  • Lift out corner panel and Quick Release massage paddles for cleaning and maintenance
  • Massage Paddles are offered as an option on difficult materials to help with flow promotion
  • Wide variety of options to meet specific bag size, bag handling, material characteristics, and process requirements
  • Partial Bag Cut-off
  • Option for Loss-in-Weight Feeding into pneumatic convey system or directly into customers process

Dynemix has designed a number of bulk bag loading frames for different applications and will aggressively respond to all bulk bag loading opportunities. Two frames are offered as standard In general, the frames from Dynemix are simple, sturdy frames of square tubular construction with four legs and permitting a great number of loading options, including the supports for these. A simple bungee cord bag neck damp offers a major advantage in being able to seal any bag neck from 13 inch diameter to 24 inch diameter without changing the bag neck spout. An inflatable cuff, which is common on competitive units, is offered as an option. The disadvantage of this device is that a single size cannot accommodate a wide range of bag necks. The versatile and simple single venturi power unit with venture discharge provides a source of low pressure air for bag inflation. A filter for the air displaced from the bag Is standard.

Our storage silos are manufactured to meet our stringent specifications and are designed to reduce onsite installation requirements. Internal and external welding ensure leak free operation.

Cone design ensures product flow for even the most flow restrictive materials.

Operational by design our silos are aesthetically pleasing and many architects have asked for our input in an effort to integrate these with existing and new construction.

Dynemix India also provide the Silo Accessories Like:

  • Pressure Relief Valve
  • Dust Filter
  • Level Sensor
  • Butter Fly Valve
  • Actuator with Micro Limit switch
  • Fluidization System
  • Bin Activators & Many More

Screw conveyors are bulk material transportation systems composed of a rotating, spiral screw inside tubular casing or a trough. As the screw rotates, dry or semi-dry bulk material is pushed forward through the conveyor from one area to another.

Screw conveyor systems, also called auger conveyors, helix conveyors, worm conveyors and flexible screw conveyors, handle all kinds of different substances, including powder, sludge, dust, flakes, granules and other loose products like seeds, food waste, wood chips, cereal, grain, boiler ash, fuels, feed and cement. In addition to transporting materials down a linear plane, industrial screw conveyors also aide in the mixing, agitation or breakdown of some substances due to their rotating motion with the screw's paddles. While most are made out of metals like Mild Steel, aluminum and steel, some plastic screw conveyors are used in high heat, sanitary and high impact applications. The screw and bulk materials that are being conveyed are held in a trough or wholly incised. Tubular screw conveyors completely cover the screw, ensuring that no material will be lost in transit. Whether they are stationary and permanent or portable screw conveyors, these bulk handling systems are positioned at a number of orientations. Standard conveyors are horizontal, while some vertical screw conveyors lift material straight up and down. Inclined screw conveyors are positioned at an angle and are considered flexible conveyors if they can alter or bend in some way.

Dynemix India ribbon blender is a high-speed mixing unit for bulk material handling facilities. It is similar to an auger mixer, except the unit is usually built with smaller dimensions. The ribbon or auger in the machine is designed in a helical pattern that enables that machine to mix materials homogeneously and completely discharge a batch when the process is complete. Ribbon blenders come in vertical and horizontal mounting options, and the type and size of the machine is chosen based on the materials being processed and the space limitations of the bulk handling facility. The ribbon in the blender is set in a U-shaped trough. The screwing motion caused by the ribbon pulls material through this trough and then lifts it up, slowly forming a pile. After they have been picked up, materials blend by falling together into this pile. Once the blending process is finished, materials can be discharged from the ribbon blender by opening the door on the bottom of the tank. This door is opened using a lever or automated controls. The blender remains on as the door is opened, and materials fall through to a bin below as they are pushed by the ribbon to the centre of the tank where the opening is. After the machine has been turned off, the access door can be opened and all of the parts can be cleaned.

Like most bulk material handling equipment, ribbon blenders are often constructed using stainless steel. Not only is this material strong and highly resistant to corrosion, but it is also very easy to clean. In some facilities, cross-contamination of ingredients is a major concern, so machines are all cleaned between batches. Ribbon blenders are used in many industries; from food to pharmaceuticals to cosmetics. Because of their balanced blending abilities and consistent mixing quality, ribbon blenders are an excellent choice for many bulk material handling facilities. The range of sizes created by blender manufacturers make it possible for both small and large plants to utilize the efficiency of a ribbon blender in whatever space they have available.

Dynemix india loss-in-weight batching system, multiple ingredients are fed into a collection hopper using highly controlled feeders. Each of the ingredient feeders is equipped with a weighing sensor, such as a load cell, to carefully measure the weight of the material within the feeder. As the feeders release material into a hopper, the system tracks how much of the ingredient is released by tracking how much weight was lost in the feeder. This is important in applications where smaller weights are at play and where more exact weight measurements are necessary. Additionally, batch mixing times are reduced down the line because these materials are introduced into the hopper all together instead of one by one, resulting in a blended mixture.

Within these two types of weigh batching systems there is a wide variety of machinery. Machines vary in sizes and can be purchased to reflect the availability of floorspace in a commercial or industrial facility. Because industrial technology has advanced so much in recent years with the development of better digital control and sensors, bulk material weigh batching systems can be more precise than ever before. Full control and display units can be installed in a facility so that operators can monitor efficiency and output. Changes can now be made at the touch of a button, a feature which is especially convenient for suppliers who process high volumes of material for many industries on a daily basis.

Blowers are devices with a series of spinning blades that are used to generate airflow in a variety of applications. Blowers are important to almost all bulk handling systems because they can be used not only with dry bulk goods but also to power pneumatic conveyors by creating pressure changes for material transfer. An appropriately sized blower can be used in a pneumatic conveyor (large or small) to transport materials through a bulk handling system. High velocity fans or high-pressure blowers are used in bulk material handling facilities to dry materials before they are packaged or stored. High-pressure blowers can also be used to discharge materials at an optimal rate.

Blowers for bulk material handling systems come in two main types: axial blowers and centrifugal blowers. Axial blowers are built with several curved blades that spin on an axis at high speeds. The circular motion of the curved blades creates an imbalance in the surrounding air pressure. This is what causes airflow and allows for transfer in some pneumatic conveyors. A centrifugal blower, also known as a radial blower, is another broad category of blowers that creates airflow in a similar way. However, centrifugal blowers use a different mechanism to create an imbalance in the air pressure. The blades actually spin forward within an enclosure (annular housing). This rapid forward motion in a confined space causes air to be sucked into the housing. The air is pressurized when it leaves the blower and is discharged through a chute or tube. Axial and radial blowers can operate at the same RPM, but the centrifugal force of radial blowers makes them capable of producing higher-pressure flow. These blowers can be mounted to pull air into a tube from the side, which is perfect in bulk handling systems where material must pass through sharp angles and curves in the pipe.

Blowers can be used to handle both wet and dry bulk material solids. Of course, wet bulk materials usually weigh more due to their moisture content, so higher pressure air flow will be required to move them through a pneumatic system. One interesting and unique application of blowers is in the landscaping industry. Truck blowers can be mounted onto a truck or trailer’s storage tank and fitted with a long, wide hose. This type of blower can be used to blow mulch into gardens. A tool like this gives landscapers a quick and easy way to mulch flowerbeds and other areas on a property. For loading and unloading of bulk materials into or out of tanks, blowers can be used to create enough of a pressurized air flow to move materials between point A and point B in a system.

A simple blower may also be used to dry bulk materials as they move along on a conveyor belt. The air does not need to be highly pressurized in this case, and it may be heated slightly or kept at room temperature to speed up the drying process. Because so many different industries handle materials in bulk at some point during their production process, blowers are highly sought after by manufacturers around the world. Most blower manufacturers are able to consult with their customers to offer the best possible blower for an existing bulk material handling system. Considerations like speed, particle density, volume, etc. are all very important when selecting the right blower for an application. In some cases, manufacturers create entire bulk material handling systems, so they know exactly which blowers will be best in a particular facility. From plastics to chemical handling to food processing and beyond, most industries would not be able to handle bulk materials efficiently without blowers.

In any dry bulk material handling operation, dust can be a major problem. Fine particles can create a lot of dust when they are being handled, and since some materials are harmful when ingested, this can be very dangerous to anyone working in the area. Not only can the dust be harmful, but it can create a very dirty environment where cleanliness standards are impossible to maintain. To reduce the negative effects of dust, dust collection units are installed and activated while materials are being handled.

In most pneumatic conveying systems, dust filtration units are integrated into the system at strategic points such as the opening to bins, hoppers, and silos. These filters pull in dust and remove it from the surrounding area, purifying the air during the handling process. From time to time the dust collector needs to be emptied manually or the filter will become clogged because it collects so many loose particles in the air.

Dust collectors are often built into bulk bag unloaders, material bins and other types of equipment. Filters in multiple locations of a bulk handling system can be connected through a series of ducts to empty their contents into one central bin. Some of these units must be turned on manually, while others are activated automatically as soon as the handling conveyor is running.

Besides the obvious concerns of harm to workers and cloudy air, many industries also run the risk of being the cause of pollution. Some bulk materials can be harmful to the environment if handled incorrectly, so many industries have regulatory boards or bylaws in place to enforce the use of air pollution control systems. Facilities that do not use these systems can be charged and run the risk of doing serious damage to the environment.

The motion of belt or chain is un-directional. Bucket elevator is a very simple yet reliable device for lifting of bulk materials. Bucket elevators enjoy a few advantages, which include simplicity of design and fabrication, requires minimum floor space, low initial investment.

Types of bucket elevators:

Often bucket elevators are classified according to the bucket spacing and mode of discharge. They are:

  • Centrifugal discharge elevators
  • Gravity or Continuous discharge elevators
  • Positive discharge elevators

Components of bucket elevators:

The essential components of a bucket elevator are:

  • Buckets
  • Carrying medium
  • Boot arrangement
  • Head arrangement
  • Casings

Application:

Typical average materials which can be conveyed by bucket elevators are:

  • Lime stone crushed to 25 to 30 mm size,
  • Foundry sand,Coal,Coke,Sugar,Animal Feed,Chemicals , Phosphate rock, Cement mill clinker,Friable, Fragile materials, Candy, Snacks, Coffee, Rice, Seed, Soaps, Detergents, Plastic Granules

Limitations:

  • Lump size should be under 100mm
  • Phosphate rock, Cement mill clinker, · Friable, Fragile materials, Candy, Snacks, Coffee, Rice, Seed, Soaps, Detergents, Plastic Granules
  • The material should not be very sticky
  • The temperature of the materials should be ambient or slightly above
  • The materials should not be excessively corrosive or abrasive

Advantages:

  • Higher speeds possible
  • Quieter operation· Possess better abrasive resistance to materials like sand, coke etc.
  • The material should not be very sticky
  • The temperature of the materials should be ambient or slightly above
  • The materials should not be excessively corrosive or abrasive

Belt conveyors are an excellent choice for an inexpensive and simple method of moving products from one point to another. Because of the simplicity of the flat, moving belt, they can be used to move a variety of product sizes, shapes and weights effectively for long lengths with a single drive. Belt Conveyors are also a great option to move products through elevations. Incline Belt Conveyors from low to high and Decline Belt Conveyors from high to low.

Product Details of Belt Conveyor:

  • We offered both type of belt conveyor open type and closed type.
  • Belt conveyor is use for transfer the material powder, grain or lumps type.
  • Conveyor belt in two, three or four ply in rubber material (m-24 grade)
  • Travel Idler made in 3 piece (trough type) amp; return idler made in single piece, head pulley amp; tail pulley made from seamless pipe, main structure made out from ISMC steel section.
  • Top amp; bottom cover provide as an optional.
  • We offered belt in rubber material, food grade material or as per properly match with client application.

Capacity Range:

  • Up to 500 TPH with customized design

Application:

  • Material Stacking
  • Bag Transfer
  • Coal Handling
  • Other Many More Application

Products:

  • General Purpose Belts
  • Heat Resistant Belts
  • Fire Resistant Belts
  • Oil Resistant Belts
  • Chemical Resistant Belts
  • Hygienic Belts
  • Rough Top Belts
  • Special Purpose Belts
  • White Conveyor Belts

Automate Bag Emptying, Protect Product & Personnel

The performance of each downstream process operation, to the absolute, final end-of-line function, is dependent upon efficient, reliable material in feed for their successful execution. Whether emptying a few bags per hour, or when emptying 1,200 bags per hour, Dynemix India automated bag emptying systems provide total process efficiency. In addition to delivering optimal material in feed volume, Dynemix india automated bag emptying systems improve operator safety by eliminating their use of razor knives, reducing repetitive motion conditions, and preventing material dust from migrating throughout the facility. In-fed product safety is also made possible with the integrated rotary separator that screens the bag's contents and prevents bag material and other contaminants from entering the product stream.

Beyond the minimum function of common, mechanical bag emptying equipment, the Dynemix india automatic bag emptying systems is designed with Forward Thinking: looking upstream and downstream, evaluating every process influence and its possible effect on the application, including the equipment, the material, the operator, and the surrounding facility. From integrated automation that protects operators and reduces labour requirements, to separation technologies that ensure 99.00% of bag contents reach production and in-fed product is contaminant-free; Dynemix India automated bag emptying systems provide Real Results: ensuring that your operation is running at optimal uptime availability.

Pneumatic Conveying with Batch Weigh Systems

DYNEMIX INDIA combines modern computerized technology with innovative mechanical and pneumatic design to produce ingredient handling systems that not only free operators of physical effort but also perform sophisticated pneumatic conveying operations with little human assistance.

Each system we design is custom engineered for the application parameters provided by the customer, to ensure that the system will perform to exact requirements.

The system conveys three different ingredients from drums to the weigh hopper and automatically batches them to precise weights, in various pre-programmed formulations. They are then automatically discharged into a surge hopper and adapter spout, which can be rotated to load any of three mixing tanks. A micro-processor-based control panel provides the flexibility to add, change or delete formulations as required.

As a U.L. listed builder and supplier of electrical control panels and PCL's, DYNEMIX INDIA has the experience and expertise, which allows us to meet your process requirements.

Accurate sophisticated, economical, yet simple to operate systems, put you in control of the process.

Multi-Ingredient handling and weighing in conjunction with pneumatic conveying is an increasingly common requirement in today's marketplace.

We have redefined the process for ingredient weighing while pneumatically conveying multiple products throughout a plant.

Engineered Material Management Experience DYNEMIX INDIA multi-Ingredient handling and weighing systems offer "high-tech" state-of the art Programmable Logic Controllers, which accurately and reliably measure and process weight signals.

Utilizing state-of-the art controls technology, DYNEMIX INDIA engineers are able to provide customers with automatic and accurate control of material needed for any type weigh and convey operation.

The art of 'Batch Weighing" as coined by DYNEMIX INDIA nearly one year ago, has become synonymous in the world of material handling. Only DYNEMIX INDIA has redefined the technology for batch weighing, using Loss-in-Weight and Gain-in-Weight methods for accurate material transfer.

Features:

  • Reliable consistency all the time.
  • Intelligent ingredient management.
  • Totally enclosed dust-free operation.
  • Automatic batch counting and weighing of material.
  • Computerized keyboard or touch screen entry of all functions: set points, feed rates, calibration, etc.
  • Operator initiated cycling of system with alternate tie into computer control for programmed discharging.
  • Control system can be located in remote area of plant away from production machinery.
  • System can be configured to control a wide range of batch weighing receivers and other process equipment.
  • Computer and printer interface to report a variety of functions from date, operator ID, batch weight, formulation, sequence number, and much more.
  • Stored Recipes

Pneumatic Conveying with Batch Weigh Systems

DYNEMIX INDIA combines modern computerized technology with innovative mechanical and pneumatic design to produce ingredient handling systems that not only free operators of physical effort but also perform sophisticated pneumatic conveying operations with little human assistance.

Each system we design is custom engineered for the application parameters provided by the customer, to ensure that the system will perform to exact requirements.

The system conveys three different ingredients from drums to the weigh hopper and automatically batches them to precise weights, in various pre-programmed formulations. They are then automatically discharged into a surge hopper and adapter spout, which can be rotated to load any of three mixing tanks. A micro-processor-based control panel provides the flexibility to add, change or delete formulations as required.

As a U.L. listed builder and supplier of electrical control panels and PCL's, DYNEMIX INDIA has the experience and expertise, which allows us to meet your process requirements.

Accurate sophisticated, economical, yet simple to operate systems, put you in control of the process.

Multi-Ingredient handling and weighing in conjunction with pneumatic conveying is an increasingly common requirement in today's marketplace.

We have redefined the process for ingredient weighing while pneumatically conveying multiple products throughout a plant.

Engineered Material Management Experience DYNEMIX INDIA multi-Ingredient handling and weighing systems offer "high-tech" state-of the art Programmable Logic Controllers, which accurately and reliably measure and process weight signals.

Utilizing state-of-the art controls technology, DYNEMIX INDIA engineers are able to provide customers with automatic and accurate control of material needed for any type weigh and convey operation.

The art of 'Batch Weighing" as coined by DYNEMIX INDIA nearly one year ago, has become synonymous in the world of material handling. Only DYNEMIX INDIA has redefined the technology for batch weighing, using Loss-in-Weight and Gain-in-Weight methods for accurate material transfer.

Features:

  • Reliable consistency all the time.
  • Intelligent ingredient management.
  • Totally enclosed dust-free operation.
  • Automatic batch counting and weighing of material.
  • Computerized keyboard or touch screen entry of all functions: set points, feed rates, calibration, etc.
  • Operator initiated cycling of system with alternate tie into computer control for programmed discharging.
  • Control system can be located in remote area of plant away from production machinery.
  • System can be configured to control a wide range of batch weighing receivers and other process equipment.
  • Computer and printer interface to report a variety of functions from date, operator ID, batch weight, formulation, sequence number, and much more.
  • Stored Recipes
21, Madhav Estate,
Opp.Girivar Pride,
S.P.Ring Road, Odhav,
Ahmedabad -382415,
Gujarat, India.
+91 99041 36900 , +91 82380 11559
+91 79 29092512